Winding Machinery Systems

Horizontal Winding
Machines

Heavy-duty horizontal winding machines engineered for transformer coil production, delivering exceptional torque, precise winding control and reliable performance for modern transformer manufacturing facilities.

Machine Overview

Designed for heavy-duty transformer coil manufacturing.

Horizontal winding machines are specifically designed for the production of transformer coils requiring high winding accuracy, stable torque characteristics and reliable process control throughout the manufacturing cycle.

Their robust construction enables the production of large transformer coils while maintaining excellent winding quality and repeatability for both copper and aluminum conductor applications.

ISOLECT horizontal winding machines combine advanced automation, ergonomic operation and flexible machine configurations to meet the requirements of transformer manufacturers worldwide.

Applications

Built for transformer production environments

Power Transformers

Distribution Transformers

Medium Voltage Transformers

High Voltage Transformers

LV Windings

HV Windings

Copper Coil Production

Transformer Manufacturing Plants

Key Features

Engineered for productivity and precision

Double-Sided Operation

Bi-Directional Print Head

Wire Feeder Integration

Independent Operating Mode

Top Pressure System Infrastructure

Single Point Control Access

Encoder-Based Position Control

Siemens PLC Automation

Heavy-Duty Machine Construction

Automation & Control

Advanced control architecture for winding accuracy.

The control system is based on Siemens PLC architecture with a touchscreen HMI interface for machine monitoring, production management and parameter control.

Encoder-based position and rotation control ensures accurate winding quality while analogue speed adjustment provides smooth operation throughout the winding process.

The machine supports both panel and pedal operation and can be integrated into modern manufacturing environments through Modbus RTU, Modbus TCP and Profinet communication protocols.

Technical Specifications

Available machine configurations

SpecificationHWM-500HWM-1000HWM-1500HWM-2000
Carrying Force Between Centers5,000 kg10,000 kg15,000 kg20,000 kg
Winding Speed0-15 RPM0-15 RPM0-15 RPM0-15 RPM
Torque7,200 Nm14,000 Nm18,000 Nm22,000 Nm
AC Motor Power7.5 kW15 kW18.5 kW22 kW
Max Coil Diameter1500 mm2000 mm2500 mm3000 mm
Max Coil Length2000 mm2500 mm3000 mm3500 mm
Center Distance (Min-Max)2000-3000 mm2250-3750 mm2750-4500 mm3000-5000 mm
Center Height Above Floor800 mm1100 mm1350 mm1800 mm
Face Plate Diameter700 mm800 mm900 mm1200 mm
Face Plate with T-Slots4 pcs4 pcs4 pcs8 pcs
Tailstock Total Movement1000 mm1500 mm1750 mm2000 mm
Custom Engineering

Designed around your transformer production requirements.

Every transformer manufacturer operates with different production capacities, winding dimensions and conductor specifications.

ISOLECT develops horizontal winding machines according to coil dimensions, production targets, conductor types and factory layout requirements.

This engineering approach ensures maximum productivity, operational reliability and long-term manufacturing value.

High Torque Performance

Reliable Winding Quality

Operator Friendly Design

Flexible Production Capability

Custom Winding Machinery

Looking for a custom
horizontal winding machine
solution?

Contact ISOLECT to discuss transformer coil production, machine configurations and custom engineering requirements.